pslockout/firmware/firmware.ino

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#include <Arduino.h>
#include <ArduinoJson.h>
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#include <base64.h>
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#include <ESP8266WiFi.h>
#include <ESP8266HTTPClient.h>
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#include <EEPROM.h>
#include <Ticker.h>
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#include <time.h>
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const char *WIFI_SSID PROGMEM = "Protospace";
const char *WIFI_PASS PROGMEM = "yycmakers";
char wifiMACAddr[20] = "";
const String SOCKET_URL = String("http://tools-socket.protospace.ca/api/lockout/");
const String CARD_URL = String("http://tools-auth.protospace.ca/cards/");
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const String INFOLOG_URL = String("http://tools-auth.protospace.ca/infolog/");
Ticker ticker;
#define CARD_BUFFER_LENGTH 14
char cardBuffer[CARD_BUFFER_LENGTH];
#define CARD_DATA_LENGTH 10
#define CARD_CHECK_LENGTH 2
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#define CARD_HEAD_BYTE 0x2
#define CARD_TAIL_BYTE 0x3
struct __attribute__((packed)) cardData {
char head;
char data[CARD_DATA_LENGTH];
char checksum[CARD_CHECK_LENGTH];
char tail;
};
#define RELAY_PIN D1
#define GREEN_BUTTON_PIN D3
#define RED_BUTTON_PIN D4
#define GREEN_LED_PIN D6
#define RED_LED_PIN D7
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#define RELAY_CLOSED HIGH
#define RELAY_OPEN !RELAY_CLOSED
#define BUTTON_CLOSED LOW
#define BUTTON_OPEN !BUTTON_CLOSED
#define LED_PIN_ON HIGH
#define LED_PIN_OFF !LED_PIN_ON
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#define DELAY_TIME 10
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// times below are multiplied by DELAY_TIME, in ms
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#define LOCK_ARMED_TIMEOUT 1000
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#define COMM_LOCK_IDLE_TIME 50
#define COMM_CARD_IDLE_TIME 1000
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#define COMM_INFO_IDLE_TIME 3000
#define LED_ARMED_BLINK_TIME 50
#define LED_ERROR_BLINK_TIME 50
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#define EEPROM_SIZE 4095
#define EEPROM_END_MARKER '\0'
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enum wifiStates
{
WIFI_DISCONNECTED,
WIFI_CONNECTING,
WIFI_CONNECTED,
} wifiState = WIFI_DISCONNECTED;
enum LEDStates
{
LED_OFF,
LED_ARMED,
LED_ON,
LED_ERROR,
} LEDState = LED_OFF;
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enum lockStates
{
LOCK_OFF,
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LOCK_PREARM, // prevent arming while buttons held
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LOCK_ARMED,
LOCK_ON_PRESSED, // to wait until button is released
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LOCK_ON,
} lockState = LOCK_OFF;
enum commStates
{
COMM_INIT,
COMM_IDLE,
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COMM_LOCK,
COMM_CARD,
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COMM_INFO,
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} commState = COMM_INIT;
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#define SERIAL_LOGGING true
#define LOG_SIZE 90 // 100 blew up the stack
#define LOG_DATA_LENGTH CARD_DATA_LENGTH
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enum eventCodes
{
LOG_BOOT_UP,
LOG_INIT_COMPLETE,
LOG_WIFI_CONNECTED,
LOG_WIFI_DISCONNECTED,
LOG_COMM_LOCK_ARM,
LOG_COMM_LOCK_DISARM,
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LOG_COMM_LOCK_FAIL,
LOG_COMM_CARD_FAIL,
LOG_COMM_INFO_FAIL,
LOG_LOCK_OFF,
LOG_LOCK_ARMED,
LOG_LOCK_TIMEOUT,
LOG_LOCK_ON,
LOG_LOCK_DISARM,
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LOG_LOCK_ERROR,
LOG_CARD_GOOD_READ,
LOG_CARD_ACCEPTED,
LOG_CARD_DENIED,
};
struct __attribute__((packed)) logData {
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uint32_t unixTime;
uint8_t eventCode;
char data[LOG_DATA_LENGTH];
};
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struct logData eventLog[LOG_SIZE];
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uint16_t logPosition = 0;
void logEvent(uint8_t eventCode, const char *data = nullptr, size_t num = 0)
{
struct logData event;
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noInterrupts();
event.unixTime = time(nullptr);
event.eventCode = eventCode;
memset(event.data, 0, LOG_DATA_LENGTH);
for (uint8_t i = 0; i < LOG_DATA_LENGTH; i++) {
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if (i >= num) break;
event.data[i] = data[i];
}
if (logPosition < LOG_SIZE) {
eventLog[logPosition++] = event;
}
interrupts();
}
void removeLogRecords(uint8_t num) {
// shift records down by num because they've been sent
if (num > logPosition) return;
noInterrupts();
for (int i = 0; i < num; i++) {
eventLog[i] = eventLog[i + num];
}
logPosition -= num;
interrupts();
}
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void setup()
{
Serial.begin(9600);
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if (SERIAL_LOGGING) Serial.println("[INFO] Serial started.");
struct timeval tv = { .tv_sec = 0, .tv_usec = 0 };
struct timezone tz = { .tz_minuteswest = 0, .tz_dsttime = 0 };
settimeofday(&tv, &tz);
if (SERIAL_LOGGING) Serial.println("[INFO] Set system time to 0.");
logEvent(LOG_BOOT_UP);
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pinMode(RELAY_PIN, OUTPUT);
pinMode(GREEN_BUTTON_PIN, INPUT_PULLUP);
pinMode(RED_BUTTON_PIN, INPUT_PULLUP);
pinMode(GREEN_LED_PIN, OUTPUT);
pinMode(RED_LED_PIN, OUTPUT);
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EEPROM.begin(EEPROM_SIZE);
byte ar[6];
WiFi.macAddress(ar);
sprintf(wifiMACAddr, "%02X%02X%02X%02X%02X%02X", ar[0], ar[1], ar[2], ar[3], ar[4], ar[5]);
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if (SERIAL_LOGGING) Serial.print("[INFO] Wifi MAC Address: ");
if (SERIAL_LOGGING) Serial.println(wifiMACAddr);
ticker.attach_ms(DELAY_TIME, tickerLoop);
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logEvent(LOG_INIT_COMPLETE);
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}
// The stuff in this loop must not be blocked by network delay
void tickerLoop()
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{
processLockState();
processLEDState();
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if (Serial.available() >= CARD_BUFFER_LENGTH) {
uint8_t bufPos = 0;
while (true) {
char readChar = Serial.read();
if (readChar == -1) {
break;
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} else if (readChar == CARD_HEAD_BYTE) {
bufPos = 0;
}
if (bufPos >= CARD_BUFFER_LENGTH) {
break;
}
cardBuffer[bufPos++] = readChar;
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if (readChar == CARD_TAIL_BYTE && bufPos == CARD_BUFFER_LENGTH) {
if (lockState == LOCK_OFF && LEDState == LED_OFF) checkCard();
break;
}
}
}
}
void loop()
{
processWifiState();
processCommState();
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delay(DELAY_TIME);
}
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int8_t charToNum(char input)
{
return String("0123456789ABCDEF").indexOf(input);
}
bool checksum(struct cardData *cardData)
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{
// checksum is each hex data byte xord'd together.
// each char is a hex nibble, so we have to work in pairs.
int8_t even = 0, odd = 0;
for (int8_t i = 0; i < CARD_DATA_LENGTH; i++) {
int8_t num = charToNum(cardData->data[i]);
if (num == -1) return false;
if (i % 2 == 0) even ^= num;
if (i % 2 == 1) odd ^= num;
}
int8_t checksum_even = charToNum(cardData->checksum[0]);
int8_t checksum_odd = charToNum(cardData->checksum[1]);
if (even == checksum_even && odd == checksum_odd) {
return true;
} else {
return false;
}
}
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void checkCard()
{
struct cardData *cardData = (struct cardData *) cardBuffer;
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if (cardData->head == CARD_HEAD_BYTE &&
cardData->tail == CARD_TAIL_BYTE &&
checksum(cardData)) {
String cardStr = String();
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String authorizedCards = String();
for (uint8_t i = 0; i < CARD_DATA_LENGTH; i++) {
cardStr += cardData->data[i];
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}
for (uint16_t i = 0; i < EEPROM_SIZE; i++) {
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char tmp = EEPROM.read(i);
authorizedCards += tmp;
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if (tmp == EEPROM_END_MARKER) break;
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}
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if (SERIAL_LOGGING) Serial.println("[INFO] Good scan from card: " + cardStr);
logEvent(LOG_CARD_GOOD_READ, cardStr.c_str(), cardStr.length());
if (authorizedCards.indexOf(cardStr) >= 0) {
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if (SERIAL_LOGGING) Serial.println("[INFO] Card is authorized on machine.");
logEvent(LOG_CARD_ACCEPTED, cardStr.c_str(), cardStr.length());
if (lockState == LOCK_OFF) {
lockState = LOCK_PREARM;
}
} else {
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if (SERIAL_LOGGING) Serial.println("[INFO] Card not authorized on machine.");
logEvent(LOG_CARD_DENIED, cardStr.c_str(), cardStr.length());
LEDState = LED_ERROR;
}
}
}
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void processWifiState()
{
switch(wifiState) {
case WIFI_DISCONNECTED:
commState = COMM_INIT;
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if (SERIAL_LOGGING) Serial.println("[INFO] Wifi attempting to connect...");
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WiFi.begin(WIFI_SSID, WIFI_PASS);
wifiState = WIFI_CONNECTING;
break;
case WIFI_CONNECTING:
commState = COMM_INIT;
if (WiFi.status() == WL_CONNECTED) {
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if (SERIAL_LOGGING) Serial.println("[INFO] Wifi is connected.");
logEvent(LOG_WIFI_CONNECTED);
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if (SERIAL_LOGGING) Serial.print("[INFO] Wifi IP Address: ");
if (SERIAL_LOGGING) Serial.println(WiFi.localIP());
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wifiState = WIFI_CONNECTED;
}
break;
case WIFI_CONNECTED:
if (WiFi.status() != WL_CONNECTED) {
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if (SERIAL_LOGGING) Serial.println("[INFO] Wifi disconnected.");
logEvent(LOG_WIFI_DISCONNECTED);
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wifiState = WIFI_DISCONNECTED;
}
break;
default:
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if (SERIAL_LOGGING) Serial.println("[ERROR] Invalid wifi state.");
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wifiState = WIFI_DISCONNECTED;
break;
}
}
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bool greenButton() { return digitalRead(GREEN_BUTTON_PIN) == BUTTON_CLOSED; }
bool redButton() { return digitalRead(RED_BUTTON_PIN) == BUTTON_CLOSED; }
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void relayOn() { digitalWrite(RELAY_PIN, RELAY_CLOSED); }
void relayOff() { digitalWrite(RELAY_PIN, RELAY_OPEN); }
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void processLockState()
{
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static uint16_t lockArmedTimeoutCount;
if (lockState != LOCK_ARMED) lockArmedTimeoutCount = 0;
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switch (lockState) {
case LOCK_OFF:
if (LEDState != LED_ERROR) LEDState = LED_OFF;
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relayOff();
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break;
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case LOCK_PREARM:
if (!greenButton() && !redButton()) {
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if (SERIAL_LOGGING) Serial.println("[INFO] Arming interlock.");
logEvent(LOG_LOCK_ARMED);
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lockState = LOCK_ARMED;
} else {
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if (SERIAL_LOGGING) Serial.println("[ERROR] Buttons held, aborting.");
logEvent(LOG_LOCK_ERROR);
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lockState = LOCK_OFF;
LEDState = LED_ERROR;
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}
break;
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case LOCK_ARMED:
if (LEDState != LED_ERROR) LEDState = LED_ARMED;
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relayOff();
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lockArmedTimeoutCount++;
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if (redButton()) {
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if (SERIAL_LOGGING) Serial.println("[INFO] Unarming interlock.");
logEvent(LOG_LOCK_DISARM);
lockState = LOCK_OFF;
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} else if (greenButton()) {
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if (SERIAL_LOGGING) Serial.println("[INFO] On button pressed.");
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lockState = LOCK_ON_PRESSED;
}
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if (lockArmedTimeoutCount > LOCK_ARMED_TIMEOUT) {
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if (SERIAL_LOGGING) Serial.println("[INFO] Arming timed out, disarming.");
logEvent(LOG_LOCK_TIMEOUT);
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lockState = LOCK_OFF;
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LEDState = LED_ERROR;
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}
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break;
case LOCK_ON_PRESSED:
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if (redButton()) {
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if (SERIAL_LOGGING) Serial.println("[ERROR] Off button pressed, aborting.");
logEvent(LOG_LOCK_ERROR);
lockState = LOCK_OFF;
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} else if (!greenButton()) {
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if (SERIAL_LOGGING) Serial.println("[INFO] Turning machine on.");
logEvent(LOG_LOCK_ON);
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lockState = LOCK_ON;
}
break;
case LOCK_ON:
if (LEDState != LED_ERROR) LEDState = LED_ON;
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relayOn();
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if (redButton()) {
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if (SERIAL_LOGGING) Serial.println("[INFO] Off button pressed.");
logEvent(LOG_LOCK_OFF);
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lockState = LOCK_OFF;
}
break;
default:
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if (SERIAL_LOGGING) Serial.println("[ERROR] Invalid lock state.");
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lockState = LOCK_OFF;
break;
}
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}
void greenLEDOn() { digitalWrite(GREEN_LED_PIN, LED_PIN_ON); }
void greenLEDOff() { digitalWrite(GREEN_LED_PIN, LED_PIN_OFF); }
void redLEDOn() { digitalWrite(RED_LED_PIN, LED_PIN_ON); }
void redLEDOff() { digitalWrite(RED_LED_PIN, LED_PIN_OFF); }
void processLEDState()
{
static uint16_t LEDArmedBlinkCount, LEDErrorBlinkCount;
if (LEDState != LED_ARMED) LEDArmedBlinkCount = 0;
if (LEDState != LED_ERROR) LEDErrorBlinkCount = 0;
switch (LEDState) {
case LED_OFF:
greenLEDOff();
redLEDOn();
break;
case LED_ARMED:
LEDArmedBlinkCount++;
if (LEDArmedBlinkCount < LED_ARMED_BLINK_TIME) {
greenLEDOn();
redLEDOn();
} else if (LEDArmedBlinkCount < LED_ARMED_BLINK_TIME * 2) {
greenLEDOff();
redLEDOn();
} else {
LEDArmedBlinkCount = 0;
}
break;
case LED_ON:
greenLEDOn();
redLEDOn();
break;
case LED_ERROR:
LEDErrorBlinkCount++;
if (LEDErrorBlinkCount < LED_ERROR_BLINK_TIME) {
greenLEDOff();
redLEDOff();
} else if (LEDErrorBlinkCount < LED_ERROR_BLINK_TIME * 2) {
greenLEDOff();
redLEDOn();
} else {
LEDState = LED_OFF;
}
break;
default:
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if (SERIAL_LOGGING) Serial.println("[ERROR] Invalid LED state.");
LEDState = LED_OFF;
break;
}
}
// JSON functions to prevent memory leaking see:
// https://arduinojson.org/v5/faq/i-found-a-memory-leak-in-the-library/
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String serializeLockJson(uint8_t lockState)
{
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// Generated with: https://arduinojson.org/assistant/
const size_t bufferSize = JSON_OBJECT_SIZE(1) + 50;
StaticJsonBuffer<bufferSize> jsonBuffer;
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JsonObject& root = jsonBuffer.createObject();
root["lockState"] = (uint8_t) lockState;
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String postData = String();
root.printTo(postData);
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return postData;
}
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String deserializeLockJson(String input)
{
// Generated with: https://arduinojson.org/assistant/
const size_t bufferSize = JSON_OBJECT_SIZE(1) + 50;
StaticJsonBuffer<bufferSize> jsonBuffer;
JsonObject& root = jsonBuffer.parseObject(input);
String action = root["action"];
return action;
}
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String serializeLog() {
size_t logLengthBytes = logPosition * sizeof(struct logData);
return "{\"log\": \"" + base64::encode((uint8_t *) eventLog, logLengthBytes, false) + "\"}";
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}
void deserializeInfoJson(String input, uint8_t *processed, uint32_t *unixTime)
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{
// Generated with: https://arduinojson.org/assistant/
const size_t bufferSize = JSON_OBJECT_SIZE(2) + 50;
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StaticJsonBuffer<bufferSize> jsonBuffer;
JsonObject& root = jsonBuffer.parseObject(input);
*processed = root["processed"];
*unixTime = root["unixTime"];
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}
//TODO: abstract http functions
void postState()
{
// Don't log more than one error at a time
static bool logErrors = true;
HTTPClient lockHTTP;
//lockHTTP.begin("https://url", "7a 9c f4 db 40 d3 62 5a 6e 21 bc 5c cc 66 c8 3e a1 45 59 38"); //HTTPS
lockHTTP.begin(SOCKET_URL + wifiMACAddr);
lockHTTP.addHeader("Content-Type", "application/json");
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if (SERIAL_LOGGING) Serial.println("[INFO] Lock state HTTP begin.");
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if (SERIAL_LOGGING) Serial.print("[INFO] HTTP POST: ");
String postData = serializeLockJson(lockState);
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if (SERIAL_LOGGING) Serial.println(postData);
int16_t lockHTTPCode = lockHTTP.POST(postData);
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String lockHTTPCodeStr = String(lockHTTPCode);
if (lockHTTPCode > 0) {
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if (SERIAL_LOGGING) Serial.printf("[INFO] POST success, code: %d\n", lockHTTPCode);
if (lockHTTPCode == HTTP_CODE_OK) {
logErrors = true;
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if (SERIAL_LOGGING) Serial.print("[INFO] Resource found, parsing response: ");
String lockPayload = lockHTTP.getString();
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if (SERIAL_LOGGING) Serial.println(lockPayload);
String action = deserializeLockJson(lockPayload);
if (action == "arm" && lockState == LOCK_OFF && LEDState == LED_OFF) {
logEvent(LOG_COMM_LOCK_ARM);
lockState = LOCK_PREARM;
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} else if (action == "disarm" && lockState != LOCK_ON) {
logEvent(LOG_COMM_LOCK_DISARM);
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if (SERIAL_LOGGING) Serial.println("[INFO] Unarming interlock.");
logEvent(LOG_LOCK_DISARM);
lockState = LOCK_OFF;
}
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if (SERIAL_LOGGING) Serial.println("[INFO] action: " + action);
} else {
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if (SERIAL_LOGGING) Serial.println("[ERROR] Resource not found.");
if (logErrors) logEvent(LOG_COMM_LOCK_FAIL, lockHTTPCodeStr.c_str(), lockHTTPCodeStr.length());
logErrors = false;
}
} else {
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if (SERIAL_LOGGING) Serial.printf("[ERROR] POST failed, error: %s\n", lockHTTP.errorToString(lockHTTPCode).c_str());
if (logErrors) logEvent(LOG_COMM_LOCK_FAIL, lockHTTPCodeStr.c_str(), lockHTTPCodeStr.length());
logErrors = false;
}
lockHTTP.end();
}
void getCards()
{
// Don't log more than one error at a time
static bool logErrors = true;
HTTPClient cardHTTP;
//cardHTTP.begin("https://url", "7a 9c f4 db 40 d3 62 5a 6e 21 bc 5c cc 66 c8 3e a1 45 59 38"); //HTTPS
cardHTTP.begin(CARD_URL + wifiMACAddr + "/");
cardHTTP.addHeader("Content-Type", "application/json");
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if (SERIAL_LOGGING) Serial.println("[INFO] Card state HTTP begin.");
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if (SERIAL_LOGGING) Serial.println("[INFO] HTTP GET");
int16_t cardHTTPCode = cardHTTP.GET();
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String cardHTTPCodeStr = String(cardHTTPCode);
if (cardHTTPCode > 0) {
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if (SERIAL_LOGGING) Serial.printf("[INFO] GET success, code: %d\n", cardHTTPCode);
if (cardHTTPCode == HTTP_CODE_OK) {
logErrors = true;
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if (SERIAL_LOGGING) Serial.print("[INFO] Resource found, parsing response: ");
String cardPayload = cardHTTP.getString();
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cardPayload += String(EEPROM_END_MARKER);
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if (SERIAL_LOGGING) Serial.println(cardPayload);
noInterrupts(); // commit() disables interrupts, but we want an atomic EEPROM buffer write
for (int i = 0; i < cardPayload.length(); i++) {
if (i >= EEPROM_SIZE) break;
EEPROM.write(i, cardPayload.charAt(i));
}
EEPROM.commit();
interrupts();
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if (SERIAL_LOGGING) Serial.println("[INFO] Finished getting card data.");
} else {
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if (SERIAL_LOGGING) Serial.println("[ERROR] Resource not found.");
if (logErrors) logEvent(LOG_COMM_CARD_FAIL, cardHTTPCodeStr.c_str(), cardHTTPCodeStr.length());
logErrors = false;
}
} else {
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if (SERIAL_LOGGING) Serial.printf("[ERROR] POST failed, error: %s\n", cardHTTP.errorToString(cardHTTPCode).c_str());
if (logErrors) logEvent(LOG_COMM_CARD_FAIL, cardHTTPCodeStr.c_str(), cardHTTPCodeStr.length());
logErrors = false;
}
cardHTTP.end();
}
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void postInfolog()
{
// Don't log more than one error at a time
static bool logErrors = true;
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HTTPClient infoHTTP;
//infoHTTP.begin("https://url", "7a 9c f4 db 40 d3 62 5a 6e 21 bc 5c cc 66 c8 3e a1 45 59 38"); //HTTPS
infoHTTP.begin(INFOLOG_URL + wifiMACAddr + "/");
infoHTTP.addHeader("Content-Type", "application/json");
if (SERIAL_LOGGING) Serial.println("[INFO] Info state HTTP begin.");
if (SERIAL_LOGGING) Serial.print("[INFO] HTTP POST: ");
String postData = serializeLog();
if (SERIAL_LOGGING) Serial.println(postData);
int16_t infoHTTPCode = infoHTTP.POST(postData);
String infoHTTPCodeStr = String(infoHTTPCode);
if (infoHTTPCode > 0) {
if (SERIAL_LOGGING) Serial.printf("[INFO] POST success, code: %d\n", infoHTTPCode);
if (infoHTTPCode == HTTP_CODE_OK) {
logErrors = true;
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if (SERIAL_LOGGING) Serial.print("[INFO] Resource found, parsing response: ");
String infoPayload = infoHTTP.getString();
if (SERIAL_LOGGING) Serial.println(infoPayload);
uint8_t processed;
uint32_t unixTime;
deserializeInfoJson(infoPayload, &processed, &unixTime);
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struct timeval tv = { .tv_sec = unixTime, .tv_usec = 0 };
struct timezone tz = { .tz_minuteswest = 0, .tz_dsttime = 0 };
settimeofday(&tv, &tz);
removeLogRecords(processed);
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if (SERIAL_LOGGING) Serial.print("[INFO] Set system time to: ");
if (SERIAL_LOGGING) Serial.println(unixTime);
} else {
if (SERIAL_LOGGING) Serial.println("[ERROR] Resource not found.");
if (logErrors) logEvent(LOG_COMM_INFO_FAIL, infoHTTPCodeStr.c_str(), infoHTTPCodeStr.length());
logErrors = false;
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}
} else {
if (SERIAL_LOGGING) Serial.printf("[ERROR] POST failed, error: %s\n", infoHTTP.errorToString(infoHTTPCode).c_str());
if (logErrors) logEvent(LOG_COMM_INFO_FAIL, infoHTTPCodeStr.c_str(), infoHTTPCodeStr.length());
logErrors = false;
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}
infoHTTP.end();
}
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void processCommState()
{
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static uint16_t commLockIdleCount, commCardIdleCount, commInfoIdleCount;
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switch (commState) {
case COMM_INIT:
commLockIdleCount = 0;
commCardIdleCount = 0;
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commInfoIdleCount = 0;
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commState = COMM_IDLE;
break;
case COMM_IDLE:
commLockIdleCount++;
commCardIdleCount++;
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commInfoIdleCount++;
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if (commLockIdleCount >= COMM_LOCK_IDLE_TIME) {
commState = COMM_LOCK;
} else if (commCardIdleCount >= COMM_CARD_IDLE_TIME) {
commState = COMM_CARD;
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} else if (commInfoIdleCount >= COMM_INFO_IDLE_TIME) {
commState = COMM_INFO;
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}
break;
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case COMM_LOCK:
{
postState();
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commLockIdleCount = 0;
commState = COMM_IDLE;
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}
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break;
case COMM_CARD:
{
getCards();
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commCardIdleCount = 0;
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commState = COMM_IDLE;
}
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break;
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case COMM_INFO:
{
postInfolog();
commInfoIdleCount = 0;
commState = COMM_IDLE;
}
break;
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}
}